Customization: | Available |
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After-sales Service: | Online Service and Overseas Service |
Power: | 1000w |
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1. What's laser cleaning machine and how does it work ?
Laser cleaning Machines is a new generation of surface cleaning high-tech equipments. An environmental friendly laser ablation method to replace chemical and mechanical cleaning methods,which is easy of installation, manipulation and automation. It can remove the surface of the rust, resin, oil, stains, dirt, coating, paint,etc. Laser cleaning is considered to be the most reliable and effective solution because of its non-abrasive, non-contact, non-thermal effect and applicability to various materials. Laser cleaning will be instead of traditional chemical and mechanical cleaning methods for environmental protection and safety.
Laser cleaning machine is a type of laser ablation machine to irradiate and heat the surface material of object with a CW (Continuous wave) laser or pulsed laser and make it evaporate or sublime to achieve the purpose of removing the surface materials. Laser cleaning machine is also known as laser cleaner, laser rust cleaning machine, laser paint removal machine, laser paint stripping machine, laser coating removal machine, laser rust removal machine, laser oxide removal machine, laser dirt cleaning machine, laser oil cleaning machine, laser descaler cleaning machine, laser degreasing machine, zinc laser removal machine, laser film removal machine,rubber mold residue laser cleaning machine.
2. How many types of laser cleaning machine ?
There're two most common types of laser cleaning machines: one is CW fiber laser cleaning machine, another one is pulsed laser cleaning machine.
#1. CW fiber laser adopt handheld cleaning head with continuous laser source, the advantage of CW laser cleaning machine is of high cost performance, if you have low requirements for laser cleaning and only remove rust or thin paint of stainless steel, mild steel, iron and other metals, you can choose the CW laser cleaning machine. The laser power support 1000w, 1500w, 2000w.
#2. Pulsed laser cleaning machine with pulse laser source and galvo cleaning head, if you have high-value products to be cleaned without harm the base materials, you must use this Pulsed laser cleaning machine, because CW laser cleaning machine will damage the base materials. If you wanna cleaning oil fouling, blot, and dirt on molds, you can choose this damage-free pulsed laser cleaning machine, it support 50w, 100w, 200w.
3. How many types of laser cleaning methods ?
1st type: Laser dry cleaning method, which uses laser direct radiation to decontaminate.
2nd type: Laser plus liquid film method, that is, first deposit a layer of liquid film on the surface of the substrate, and then use laser radiation to decontaminate.
3rd type: The laser plus inert gas method, that is, while the laser is irradiated, an inert gas is blown to the surface of the substrate. When the dirt is peeled from the surface, the gas will be blown off the surface immediately to avoid re-contamination and oxidation of the surface.
4th type: After using the laser to loosen the dirt, clean it with non-corrosive chemical methods. The most commonly used are the first 3 methods. The 4th method is only seen in the cleaning of stone cultural relics. The laser cleaner is automated and easy to setup and use. The operation is simple, turn on the machine to perform cleaning without chemicals, media, and water. It has the advantages of manual adjustment of focus, surface cleaning, and high cleanliness of the surface. It can remove resin, oil stains, stains, dirt, rust, coating, plating, paint on the surface of objects.
4. What's the features of this handheld laser cleaning machine?
Our handheld Fiber Laser Cleaning Machine Features
1. Non-contact cleaning does not damage the base of the parts.
2. Precise cleaning, can achieve precise location, precise size selective cleaning.
3. No chemical cleaning fluid, no consumables, safe and environmentally friendly.
4. The operation is simple, just power on, and it can be hand-held or cooperated with a manipulator to realize automatic cleaning.
5. The cleaning efficiency is very high, saving time.6. The portable laser cleaning system is stable, almost no maintenance.
5. What's the advantages of this handheld laser cleaning machine?
Compared with the traditional cleaning methods such as mechanical friction cleaning, chemical corrosion cleaning, liquid solid strong impact cleaning and high frequency ultrasonic cleaning, manual laser cleaner has obvious advantages.
1. It is a "green" cleaning method. It does not need any chemical reagent and cleaning liquid. The waste cleaned is basically solid powder. It is small, easy to store and recycle, and can easily solve the environmental pollution caused by chemical cleaning.
2. The traditional cleaning method is contact cleaning, which has mechanical force on the surface of the cleaning object, damages the surface of the object or the cleaning medium adheres to the surface of the object being cleaned, which can not be removed, resulting in secondary pollution. The non-abrasion and non-contact nature of laser cleaning make these problems easy to solve.
3. Laser can be transmitted through optical fibers, cooperate with robots and robots, realize remote operation conveniently, and can clean the parts that are not easy to reach by traditional methods, which can ensure the safety of personnel in some dangerous places.
4. The portable fiber laser cleaner can remove pollutants and contaminants from many types of materials without damaging.
5. The portable fiber laser cleaner has high efficiency and saves time.
6. Although the purchase of laser cleaning system has a high one-time investment in the early stage, the cleaning system can be used stably for a long time with low operation cost.
6. What's the abilities of this handheld laser cleaning machine?
1KW 1.5KW 2KW Laser cleaning Ability | |
80mm width by the standard gun,which can do laser cleaning, welding and cutting jobs. The machine price above adopt this standard gun. |
If customer need big 150mm width , need extra cost $1200 to buy our special cleaning head,which is only for cleaning jobs. |
1KW 1.5KW 2KW Laser Welding Ability | |||||||||||||||||||||||||||||||||||||||||||||
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1KW 1.5KW 2KW Laser Cutting Ability estimated | ||
1KW | 1.5KW | 2KW |
stainless steel around 4mm Iron and carbon steel around 8mm Brass and Al around 2mm |
stainless steel around 5mm Iron and carbon steel around 10mm Brass and Al around 3mm |
stainless steel around 6mm Iron and carbon steel around 13mm Brass and Al around 4mm |
7. What's the configurations of this handheld laser cleaning machine?
Standard Configuration of multifunction laser cleaning machine | ||
Fiber Laser source: Adopting famous brands (Raycus / JPT/Max. And Germany IPG) the photoelectric conversion rate is greatly improved, laser power is enhanced, has better welding effect, can according to the needs of customers with different configurations to meet customer needs. |
FWH20 Wobble handheld welding head Light shape, economic deign,it offers so much welding convenience for welding.Intelligent Single Pendulum Handheld Welding Head, the swinging width can be set maximum 5mm. Welding + cleaning + cutting. Three-in-one. Please see the following picture to show you How to change the laser cleaing , cutting gun to one cleaning gun for the standard gun ? |
Temperature Monitoring indicator : There are double protect lens, and one focus lens for the welding head. When any one of them is dirty, the indicator light alarm, and machine will stop emitting laser. | ||
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Industrial Water chiller: One of the biggest convenience of the machine is the inside water chiller. It saves a lot of the machine's dimension.It is constant temperature industrial type. | ||
Control sytsem boardcard V2 control system boardcard is the core part to realize the function change between cleaning, welding, cutting. |
Touch Screen Control Panel: Easy to operate, interactive control system expand the tolerance range and welding width of the processing parts, have processing library for different metal material and thickness. Support Russian, English, Japanese, Korean, German, Portuguese, Spanish, Arabic Language. Support welding, cleaning, cutting. |
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Automatic Wire feeder device: Auto mode and Manual mode. Wire feeder device will be not selected if gap within 0.5mm. If gap is more than 0.5mm, wire feeder device must be selected. If gap is 0.6mm, you can use 0.8mm wire. If gap is 0.8mm, you can use 1.0mm wire. If gap is 1.0mm, you can use 1.2mm wire etc. |
Different welding nozzle: machine was equipped with different welding nozzle: 20, 16, 12, 10, 08 wire feeding welding nozzle, and cutting nozzle. One set. |
Laser cleaning samples | ||||
Laser welding samples | ||
Laser cutting samples | ||
8. What's the applications of this handheld laser cleaning machine?
Fiber laser cleaning machine is an emerging industrial cleaning solution. Compared with traditional cleaning solutions, laser cleaning is more environmentally friendly and has a wider range of applications.
It can be used to clean oil, oxide and rust layers on the surface of industrial equipment or industrial processed parts, and airport runways. Rubber birthmark cleaning can also be used to clean paint weld marks on ship deck surfaces. Fiber laser cleaning machines have been widely used in mold cleaning, weapon equipment cleaning, aircraft old paint cleaning, building exterior wall cleaning, electronics industry cleaning, precision deesterification cleaning in precision instrument industry, pipeline cleaning in nuclear power plant reactors, cultural relics cleaning and protection.
Besides laser cleaning, this machine also can do laser cutting, laser welding jobs.
Application:
(1)Laser cleaing part:
1. Rust removal from metal surface.
2. Paint removal from metal surface.
3. Clad layer and coating removal.
4. Oil fouling, blot, and dirt cleaning.
5. Metal weld discoloration removal.
6. Stone surface cleaning.
7. Rubber mold damage-free cleaning.
(2)Laser cutting:
Laser welding of sheet metal,chassis and water tank,all kinds of hardware,door and window frames, sealing welding of kitchen, bathroom and wash basin hardware welding, billboards and advertising characters welding, suitable for most metals such as stainless steel, titanium, water-plated plate, iron sheet, aluminum copper and other materials.
(3)Laser cutting part:
Laser cutting different metals, such as stainless steel, iron, carbon steel, aluminium, brass, galvanized sheet,etc.
Application Industry
1. Manufacturing plant
2. Construction works
3. Machinery repair shops
4. Advertisement
5. Energy & mining
6. Building material shops
7. Ship industry
8. Auto parts
9. Rubber mold
10.High-end machine manufacturing
11.Tire mold track
12.Environmental protection industry
9. Could you show the technical parameters of this handheld laser cleaning machine ?
Brand | TAIYU |
Model | TY-C1000/1500/2000 |
Laser source | Raycus/MAX/JPT/IPG |
Laser type | CW laser (Continuous wave laser) |
Laser generator | Fiber laser |
Laser power | 1000w/ 1500w/ 2000w |
Condition | New |
Cleaning type | Portable handheld laser gun head |
Scan speed | 14000mm/s |
Working temperature | 0~40ºC |
Cooling method | Water cooling / Air cooling ( optional) |
Power supply | AC220V +10% / 50-60Hz |
Warranty | 2 years |
Dimension (L*W*H) | 1200mm*600mm*1150mm |
Weight | 240Kgs |
10. How about the Packing , and shipping arrangement to client ?
Packing
In export standard wooden case
Shipping
International Shipping Around the World available.
Machines can be shipped worldwide by sea, by air or by international express logistics via DHL, FEDEX, UPS,etc.
You are welcome to send us one enquiry with your name, email, detailed address, product requirements, we will shortly contact you with the full information including the most suitable delivery method (fast, secure, discreet) and low freight.
Shandong Taiyu Laser Technology Co., Ltd is one CE, ISO, BV certified more than 10 years' professional manufacturer of CNC laser machines (laser marking machines, laser engraving machines and laser cutting machines, laser welding machines, laser cleaning machines, laser cladding machines, laser heat treatment machines), CNC router machines (CNC wood routers, stone carving machines, metal engraving machines, CNC plasma cutting machines, CNC wood turning lathe machines, CNC Robot cutting & Welding system, CNC spare parts and other CNC machines. We are committed to providing high quality products, competitive prices and excellent services for customers from all over the world.
We provide 7x18 hours service, after you receive machine and read our user manual and operation videos, we can guide you to do installation, and start training in details. if any problem during the future operation, just contact us in time, our engineers will help you to solve problems as soon as possible